Category Archive: Reactors and Inverter Systems

Manufacturing & Magnetics – An Important Industry Outlook

With 2017 officially closed, now is the time to look towards industry predictions in the new year.

Industry Outlook Predictions

Projections for 2018 show positive outlooks for three of the main industries MPS serves.

The renewable energy sector, both globally and within the U.S., will always be at the forefront of debate and conversation. Renewables (in particular, wind and solar) will continue to increase their share of the power mix.

Industry experts have predicted that the medical market will continue to grow in the upcoming year, given the fast pace nature of technological advancements and increasing role of tech in medical devices. Our design team ensures our magnetic components meet industry requirements, such as UL544 standards.

In the global consumer electronics industry, the forecast is for a healthy demand in 2018, particularly for Smart TVs, 3D TVs, smartphones, and tablets. Connected devices that use magnetic parts continue to provide potential opportunities, especially as new data sources come to fruition.

Meeting Demands in 2018

Our broad product offerings will carry on into 2018 as our MPS team continues to manufacture magnetic components, including transformers and inductors, for industrial applications across a wide range of industries.

Clients will still be able to work with our experienced team to design and engineer custom electrical components as per request.

Having a diverse product line enables our team to effectively serve multiple markets worldwide from our headquarters in Gardena, California. Our high-quality lineup solves client needs across industries such as automotive, industrial, renewable energy, medical, military and aerospace, telecommunications, and consumer electronics.

Moving into the New Year

At MPS Industries, we embrace opportunities to fulfill customers’ visions and possess the skills to move quickly as industry demand increases across the sectors we serve. Our agility, both in strategy and operations, and excellent customer support, makes us a great choice for your magnetic components manufacturer this year.

Contact us today for your next project or any questions you might have. Also, follow us on TwitterLinkedIn, and our blog to receive the latest industry and in-house updates.

MPS’ “Best Of 2017” Mechanical Components Feature

As 2017 comes to a close, we’re highlighting some of our best products that we’ve shared with you over the past 12 months! These great features (& more!) will be available for your specifications come 2018 too… Don’t miss out!

If you’re looking for a high-power inductor with a quick turnaround time for design approval, you’ve found the right spot. Our HWI57A2 and H1300 series models can help you test your capabilities without the hassle of waiting for a full custom design. Avoid NRE’s, tooling, and long lead times with our ideal-for-your-requirements components. Their modular design allows you to connect each in series or in parallel for higher inductance and/or current.

Here are some of the advantages to keep in mind:

  • Units are semi-customizable
  • Lead connections can be optimized
  • Thermal potting available in 1,2, or 3 w/mk depending on requirements & targeted cost
  • Units arrive ready to bolt down, connect, and install
  • No need for an NRE
  • Shorter lead times than other fully customized inductors

Another high power inductor line that we shared this year: the HWIA2918S High Current HEW Flat Wire Inductor. Characteristics include:

  • Board level, surface mount components
  • High Current HEW™ Inductor in low-profile compact form
  • Inductance Range: 3.3 µH to 15 µH
  • Very low DCR
  • True 30 Amp handling capability on the wire
  • Dummy 3rd pin for mounting stability

As you’re designing keep in mind that our engineers are more than that. They are experts of the inductors, magnetics, battery, and energy fields, no matter what industry you’re purposing! We serve: automotive, industrial, medical, military, aerospace, telecom, and consumer electronics — and that’s only naming a few!

MPS is no stranger to quality and efficiency when it comes down to you high-power magnetics. Our continuous goal is to find ways to push the envelope when it comes to magnetic designs. The aim is to provide our customer with the most optimized solutions. When developing our high power standard product lines, we strive to improve both the efficiency and heat dissipation of our parts. MPS engineers understand that quality, compact size, and low DCR are crucial requirements for our customer base.

That’s why we’ve created series like the HWI34. Here’s a closer look at its profile:

  • Low profile, small footprint, compact form
  • Inductance Range 4.7 uH to 29uH
  • Exceptionally low DCR
  • Great heat dissipation
  • True 45-55 Amp wire handling capacity
  • Powered cores with distributed gap for soft saturation
  • For high-temperature environments – up to 125°C ambient (max temp 180C)
  • Higher current available
  • Different mounting available

We look forward to new product developments in the upcoming year.

Keep an eye out for our next entry on what is to come throughout 2018. We can’t wait to implement our own creations alongside those of our customers as well!

You can follow MPS updates on our blog, Twitter, and LinkedIn pages.

Remember that we know the importance of providing maximum support for your supplies. MPS’ engineers work closely with you to not only design based on your electrical specifications, but your mechanical requirements as well, including hardware selection and mounting optimization for your specific system.

Interested in what you see? Contact us today!

We wish all of our loyal customers and followers a very happy/healthy holiday season and new year! We look forward to connecting in 2018!

MPS Puts a Spotlight on Safety This June

MPS Industries, Inc. is happy to spread word of the annual National Safety Month this June. The initiative, run by the National Safety Council (NSC), is supported by thousands of businesses and organizations across the country. National Safety Month aims to promote workplace safety and reduce common risks of death and injury on the job, at home, and everywhere in between.

Our team is proud to be a part of this important event year-round. At MPS, we believe safety should be a critical concern in all processes, and we’re constantly looking for ways to innovate and improve our safety initiatives. To ensure optimal safety and health of our clients, we take into account the specific safety risks inherent in each industry we serve — from automotive, industrial, and military to medical, aerospace, and consumer electronics.

As part of our ISO, we closely monitor final product pass-rate, making sure we continually improve our quality processes, products, and procedures. We provide safety only using parts that pass final inspection and testing before they are shipped. We also make sure to store any failed parts in an isolated designated area so that they are never used. Needless to say, bad parts are extremely hazardous in our field. This is another reason we support speaking out during National Safety Month. Here at MPS, our staff works hard to provide our customers with quality parts to avoid any potential safety issues in your system or installation.

Making Safety a Year-Round Priority

As a manufacturer of magnetic components such as transformers and inductors, we place particular emphasis on electrical safety and the unique dangers posed by electrical applications. According to an OSHA report, electricity is responsible for 12% of all young employee workplace deaths, with about five workplace electrocutions occurring each week.

Electrocutions are primarily caused by accidental contact with overhead power lines, live circuits in panels, poorly maintained cords, and even the occasional lightning strike. Minimal electricity is needed to cause harm, making stringent safety precautions critical. Also, the risk of fire increases when electrical systems are not properly maintained and monitored. While the hazards of electric shock can never be fully eliminated, they can be controlled with the proper protection and training.

The NSC recommends having a certified electrician regularly inspect all tools and machines to ensure compliance with electrical code requirements, as well as only permitting trained and authorized personnel to work on your electrical equipment.

At MPS we stress the safety of our employees when it comes to operating the electrical machinery and tools used in all of our manufacturing processes. For more electrical safety tips that we use, check out the NSC’s full list of recommendations or browse the resources on their homepage.

If you’re interested in learning about any of our products or services, or would like to discuss how MPS Industries can help you meet your magnetic needs, contact us today. And don’t forget to follow our blog, Twitter, and LinkedIn to stay up to date on the latest industry products and trends.

Stay safe!

Sales Drives Engineering, Engineering Drives Sales

It’s one thing to be a generic electronic component manufacturer, churning out the same identical transformers, inductors, and magnetic components on a day-to-day basis. There’s certainly a market for that – plenty of applications use off-the-shelf parts. But for custom components, you need a manufacturer who can combine a task-oriented sales force and a smart, driven engineering team that is up for solving any task you throw their way. This means coming to a manufacturer like MPS Industries.

Sales Driving Engineering

Sometimes, a component is purely customer-driven – a current or potential buyer has a specific need to be filled, and they need a great company to work with. Our sales staff will meet with the customer, discuss the needs and requirements of the component, and then work with the engineering team to develop a product that meets the need. The sales team can then help the customer tweak the product as needed, develop pricing, and work on prototypes and production quantities.

Engineering Driving Sales

Other times, our engineering team drives the sales of traditional and custom components through their innovative design. Maybe one of our team members hits on a component that fits an unfilled niche in the market, or has an epiphany over lunchtime on how to improve an existing component. Or, maybe one of those happy accidents occurs where a component seemingly wills itself into existence. In all of these cases, our team would produce a prototype, and place the product in our list of components on our website. If a customer then inquiries about a specific part on our website, the sales team can quote pricing and work with engineering on any customer requested modifications.

Working Together for the Customer

In the end, sales and engineering are working towards the same final goal – satisfying your needs as a customer, regardless of your requirements or industry. Here at MPS, we serve industries including (but not limited to):

  • Automotive
  • Renewable Energy
  • Industrial
  • Military and Aerospace
  • Medical
  • Consumer Electronics
  • Telecommunications

If you are interested in working with us here at MPS Industries, contact us today to talk to our staff and set up a meeting to discuss your industry needs. Even if you don’t have an immediate need, we’d be happy to hear from you and start developing a relationship. You can keep in touch and see what we are doing through our LinkedIn page, our Twitter, or by checking back here at our blog on a regular basis.

MPS Contributes to Clean Year Round

With Earth Day quickly approaching, our MPS Industries team is taking the time to assess how our magnetic components contribute to the global movement for clean, renewable energy sources. The annual day for celebrating green initiatives lands on April 22.

Our Year’s Vision

MPS Industries recently shared our expansion plan for 2017: extending our product lines and providing excellent engineering support, including improved lead times. In our efforts to provide an even higher level of overall customer service, we are paying attention to industry trends, specifically the rising popularity of electric cars.

Advancing Clean Technology and Green Initiatives

We expect the EV (Electric & Hybrid Vehicle) industry to continue to expand and MPS Industries is responding to growing customer demand in the plug-in marketplace. This is why our engineers, with over 60 years of design experience, are working alongside leading EV technology developers to develop components that will have a large impact in the industry. Our mechanisms can be used in EV Charging stations, including wireless charging stations, just as easily.

By participating in trade shows, such as the Electric & Hybrid Vehicle Technology Expo last September, MPS aims to have more involvement in developing and contributing to the worldwide effort for energy sustainability. We will also be exhibiting at the 2017 EV TECH show as well.

Other clean, renewable energy and green initiatives that we have taken on include the implementation of fuel cell, PV and wind turbine systems. Moreover, MPS products are used in converting power for inverter applications, for example, off-grid inverters, grid-tied inverters, string and central solar inverters, solar optimizers, solar maximizers, solar micro-inverters, and they are also being used in smart metering applications.

Innovative Strategies

Within the magnetic components field, MPS proudly holds a name for manufacturing sophisticated, innovative parts that meet the needs of the general industry, EV magnetic technology, charging stations, wind turbine systems, inverters, the solar industry, smart applications, and more. Our engineers offer custom design on magnetic components, to meet clients’ individual project needs, whether it be electrical or mechanical variations or a completely new design.

MPS Industries provides a broad range of products, from transformers to common mode chokes, inductors, current sensors, and power supplies, to U.S.-based customers. Our magnetic components come in a range of sizes, and the power supplies include desktop, industrial, open frame, wall mount, and medical-grade varieties.

Keep up to date on how our MPS team is engaging in greener solutions, on Earth Day and throughout the rest of the year, by connecting via our blog, Twitter, and LinkedIn. For your next magnetic component project, please contact us today.

MPS is Attending APEC 2017

This year we are attending APEC 2017 from March 26th through the 30th. Taking place at the Tampa Convention Center in Tampa, Florida, the conference is considered to be the “premiere global event in applied power electronics.” Attendees will learn about practical and applied sides of the power electronics business.

What to expect at the conference:

  • Equipment OEMs that use power supplies and dc-dc converter in equipment
  • Designers of power supplies, dc-dc converters, motor drives, uninterruptable power supplies, inverters, and any other power electronic circuits, equipment, and/or systems
  • Manufacturers and suppliers of components and assemblies used in power electronics
  • Manufacturing, quality and test engineers involved with power electronics equipment
  • Marketing, sales, and anyone involved in the business of power electronics
  • Compliance engineers testing and qualifying power electronics equipment or equipment that uses power electronics

The notorious expo brings together both national and international business owners, designers, engineers, and manufacturers, giving everyone the opportunity to network with various industry experts and professionals. This kind of conference layout allows groups to attend educational seminars and explore new and innovative technologies and equipment to better personal business and growth for companies and customers alike. This year the MPS Industries team will be exhibiting at Booth #627 .

At this year’s show we will be presenting our new product, the HWI34 series. This High Current HEW™ features:

  • Low profile, small footprint, compact form
  • Inductance Range 4.7 uH to 29uH
  • Exceptionally low DCR
  • Great heat dissipation
  • True 45-55 Amp wire handling capacity
  • Powered cores with distributed gap for soft saturation
  • For high-temperature environments – up to 125°C ambient (max temp 180C)
  • Higher current available
  • Different mounting available

If you have any questions we will be having two of our design engineers, Kian Chow and Arthur Grebe, presenting at the trade show and around for continued technical support. We will also have our two account managers, Nicole Randall and Jasper Davis, on site for additional assistance and sales support.

We look forward to seeing you at our booth come show time to view our line of magnetic components, highlighting out newest products! As industry leaders, MPS specializes in the manufacturing of custom transformers, inductors, current sensors, and common mode chokes.

For any questions on our products and services before or after the show, please feel free to contact us today. And don’t forget to follow us on both LinkedIn and Twitter for the latest industry trends and updates!

For more show information click on the links below:

Green Energy Meets our Power Electronics Products

Clean energy, green energy, renewable energy. However you may have come across these terms, they all refer to the same premise: alternative and more sustainable means of energy that utilize any type of natural resource. Recently, green energy has grown rapidly; in fact, “in the last decade, renewable energy has become more economical and is being built in larger numbers because it’s the lowest cost option.”[1] Many different industries are taking note on how to incorporate clean energy into its processes or products. Being in the power electronic industry, we not only understand the importance of renewable energy, but we also understand how to bring this sustainability into our products for a number of markets. This fall, we are bringing this knowledge to the road.PX1391 Series Reactor for Inverter Systems

We are excited to be attending two trade shows this fall –the EV Tech Trade Show in September and the Solar Power International Show in October. While the two shows will feature different audiences, the EV Tech show is geared towards electric and hybrid vehicles and the Solar Power International show is targeted towards solar power, they both have something in common: green, alternative energy. Due to this, we will be exhibiting our newest product line, which is well suited for both electric vehicles and for solar power products.

Our PX1391 Series Reactor for Inverter Systems is a high current and high power reactor that can be used for AC filtering in a variety of inverter systems, including grid-tied solar inverters and HVAC inverter systems. Additional features include its compact size, elimination of acoustic noise issues, and its ability to be easily mounted in enclosures with thermally conductive materials for superior heat dissipation. Not only does the series reactor have high energy storage capabilities, but it was specifically designed for power electronics that deal with renewable energy. That’s why we are able to present this product line at both shows; it’s geared for a number of industries.

We are excited to be at the forefront of power electronics and we look forward to any opportunity where we can present our products to our customers. We hope to see you at either the EV Tech Trade Show or the Solar Power International Show –make sure to stop by and see our newest product line!

[1] https://www.fool.com/investing/general/2014/09/06/how-renewable-energy-is-taking-over-the-electric-g.aspx