Custom Designed Magnetics

At MPS Industries, Inc., we manufacture a wide range of custom magnetics for the automotive, aerospace, medical, energy, and other OEM industries. Our line of magnetic products includes transformers, inductors, chokes, and filters with voltages up to 50 kV, current up to 1000 amps, and power up to 1MW. Our products are used in a wide variety of applications, including but not limited to motor drives, energy storage, inverters, UPS systems, communications, fluid handling, and various electronic equipment. Full sales and engineering and support services are provided by our team of experienced experts. This includes a design review to ensure that the current design meets all of a customer’s product lifespan goals.

Custom bobbin tooling is available for winding custom shapes for specialty applications and products can also be potted in enclosures for additional protection when needed. We perform dimensional inspection and testing for reliability and functionality according to customer requirements and applicable industry standards. Typical industry specifications include UL, CE, and CSA standards. We are RoHs and REACH compliant and capable of performing full product part approval process (PPAP) verification for automotive customers.

Total lead time is dependent on the development process and production volume. We utilize both domestic and offshore production facilities to meet all production volume requirements and take pride in providing reliable parts at competitive prices. Prototypes can be produced very quickly for testing and verification. For additional information about our custom magnetic products, see the table below, or contact us directly.

Custom Designed Magnetics Specifications

General Capabilities
Offshore Production
Onshore Production
Engineering and Sales Support
Design and Product Support for Product Lifespan
Product Name
Transformers
Inductors
Chokes
Filters
Voltage
Up to 50 kV
Current
Up to 1000 A
Power
Up to 1 MW
Diameter
Up to 2 ft.
Length
Up to 2 ft.
Width
Up to 2 ft.
Testing
Reliability Testing
Functionality
Dimensional Inspection
Quality
Certification to Numerous Safety Agencies
RF Network Analyzer
Fully-Automated Dielectric Withstand Analyzer
EMC Spectrum Analyzer, 9 kHz to 3 GHz
Precision LCR Meter, 20 Hz to 2 MHz
Network/Spectrum/Impedance Analyzer
Additional Services
PCB Assembly
Custom Bobbin Tooling
Potting in Enclosures
Production Volume
Rapid Prototype Turnaround
Low and High Volume Production Support
Typical Lead Time
Part and Product Dependent
1 – 14 Weeks
Markets
Automotive
Consumer Electronics
Industrial
Military/Defense
Aerospace
Medical
Telecommunications
Applications
DC/AC Inverters
Fuel Pumps
Motor Drives
Energy Storage
Solar Inverters
UPS Systems
Particulate Matter Sensors
Trailer Brake Power Modules
Laser Ink Jet Printers
IP routers
Set Top Boxes
Gaming Consoles
Laptops
Desktop Computers
Refrigerators
Pool Pumps
Pressure Pumps
Bus Module Drivers
Commercial Refrigerators
Compressor Motors
Induction Cooktops
Accelerometers
Power Supplies
Motorized Drapes
Refrigerators
Display Screens for Railway Applications
Airborne Searchlight Systems
Intercontinental Ballistic Missiles
Exterior Camera for Aircrafts
Stun Guns
Dipole Antennas
Defibrillators
Patient Monitoring Systems
Medical Cameras
Ophthalmic Surgical Products
Portable ECG Machines
Medical Image Plate Scanners
Medical Oxygen Refrigerators
Medical Ultrasound Base Devices
Medical Ultrasound Imaging Systems
HF Radio Transceivers
Satellite Receiver
Industry Standards
RoHS
REACH
PPAP
IMDS
UL
CSA
ETL
CE