Reverse Engineering

Custom-designed magnetic components are our main specialization at MPS Industries. Although we have standard products for demanding industries like military and aerospace, we provide custom solutions to ensure seamless results that will improve your bottom line and drive success to your projects. We can produce custom magnetic components for military & aerospace electronics through reverse engineering conducted by our team of experts to guarantee superior outcomes.

What is Reverse Engineering?

Reverse engineering is a process that involves deconstructing an object or component to understand its structure, function, and principles of operation. This technique is commonly used in manufacturing industries to create a replica or improve upon an existing product. The goal of reverse engineering is to make a duplicate or reconstruct a product without the original drawings, documentation, or computer models.

More benefits of reverse engineering: 

  • Identify flaws in the original design
  • Repairs and fixing of existing issues
  • Creating a blueprint for similar magnetic components
  • Better picture of a product you don’t physically have

Fortunately, our engineers have years of experience in this process and are equipped with the tools and techniques to reverse engineer any product successfully. Therefore, we can quickly and efficiently design, develop, and manufacture new magnetic components for your applications. Reverse engineering allows us to save time and money, as we don’t have to start from scratch when creating a new product for our clients. Reverse engineering is good because most products have materials that are obsolete or can be better suited for other materials. 

How Does MPS Industries Use Reverse Engineering 

At MPS Industries, our approach to reverse engineering involves thorough research, analysis, and testing. Our in-house capabilities enable us to reverse engineer existing magnetic components to improve performance and quantify older designs to be replicated with the latest technology.

Although reverse engineering processes vary from project to project, our team follows a structured approach that includes: 

  • Screening: The first step is to identify what type of magnetic component will be reverse-engineered and where it will be used.
  • Research: When engineers don’t have the product on hand, research becomes a crucial step that will help in recreating better reverse-engineered magnetic components.
  • Disassembly: The original product is disassembled or deconstructed by the engineers. Here, we can see the inner workings of the component. At the same time, each piece is labeled for accuracy.
  • Analysis and evaluation: Each piece is analyzed and examined, and design change suggestions are proposed while any flaws or errors are documented.
  • Reassembly: Another vital step is reassembling the product, which means each piece should add up to the original product without leaving any unused pieces behind.
  • Manufacture: The final step involves implementing design changes, eliminating errors, and producing a new magnetic component based on the reverse-engineered data.

Applications of Reverse Engineering in Magnetic Components 

We can reverse engineer various magnetic components and products, such as inverters, transformers, chokes, and filters, for the following applications: 

  • Military & Aerospace electronics for Military and Aerospace programs
  • Medical instrumentations
  • Telecommunication
  • Power generation and distribution
  • Industrial automation

Trust Professionals for Magnetic Components that Will Fulfill Your Requirements

Whether you need reverse-engineered magnetic products for aerospace electronics or any other industry, trust our team at MPS Industries to deliver exceptional results. Our expertise in this field, combined with our state-of-the-art facility and advanced reverse engineering processes, will ensure that you receive top-quality products.

Contact us today to learn more about our reverse engineering process. You may also request a quote so our team can develop a solution tailored to your project specifications!